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Basket Payoff:
Overview
A basket payoff is a type of cable or wire unwinding system designed to handle large, heavy coils without requiring a traditional spool or reel. Instead, the cable is stored in a **freestanding basket-like structure, allowing for smooth, tangle-free unwinding.
How It Works
Design:
- The basket payoff consists of a **rotating circular frame** (often made of steel) that holds a looped coil of wire or cable.
- The cable is fed upward or sideways through a guide system.
- Some models include **motorized rotation** for controlled unwinding.
Operation:
- The cable is pulled from the center of the coil (like unwinding a roll of tape).
- As tension is applied, the basket rotates to release the cable smoothly.
- Braking systems or tensioners prevent over-spinning.
Advantages of Basket Payoffs
- No Need for Reels:** Saves cost and hassle of transferring cable to spools.
- Handles Heavy Coils:** Ideal for thick, large-diameter cables (e.g., power cables, welding wire).
- Minimizes Tangling: Cable unwinds naturally without twisting.
- Space-Efficient: Takes up less room than reel-based systems.
Common Applications
- Power Cables: Unwinding high-voltage cables for installation.
- Welding Wire: Feeding wire in automated welding systems.
- Telecom & Fiber Optics: Deploying long-distance fiber cables.
- Industrial Machinery: Supplying wire for CNC machines, wire drawing, etc.
Best Practices
- Ensure Proper Alignment– Guides should prevent snags.
- Control Tension – Use brakes or sensors to avoid slack or over-pulling.
- Inspect Coils– Avoid kinks or knots before loading into the basket.