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Rigid Frame Stranding Machine:
A rigid stranding machine is specialized equipment used primarily in the cable manufacturing industry for the production of stranded conductors. This machine takes multiple wires or strands and twists them together to form a single conductor, providing improved flexibility and strength compared to solid conductors. Rigid stranding machines are particularly essential in the production of electrical wires and cables, including those used for power distribution and telecommunications.
Key Components and Features:
Cage and Frame: Provides structural support for the machine, typically made of heavy-duty materials to withstand the operational stresses.
Stranding Head: The main component where individual wires are combined and twisted together. It can accommodate various configurations of strands.
Capstan: Helps control the feeding speed of the wires into the stranding head, ensuring consistent tension during the stranding process.
Takeup|Spooling System: Collects the finished stranded conductor onto reels for further processing or shipment.
Control System: Integrated controls for monitoring and adjusting parameters like speed, tension, and twist direction to ensure quality and consistency.
Advantages of Rigid Stranding Machines:
Improved Electrical Performance: Stranded conductors are often more flexible and resistant to breakage under stress.
Increased Production Efficiency: Capable of handling multiple wires simultaneously, speeding up the production process.
Versatility: Can be used for a variety of wire types and sizes, accommodating different manufacturing needs.
Applications:
Power Cables: Used in low, medium, and high voltage cable production.
Telecommunication Cables: Essential for manufacturing cables used in communication systems.
Automotive Wiring: Utilized in producing wires for automotive applications where flexibility is vital.
When considering a rigid stranding machine, evaluate the specific needs of your production line. Investigate different models, manufacturers, and their capabilities. It may also be beneficial to contact us for demonstrations or additional information on technical specifications and pricing.
Machine Main Description:
1. Each cage is driven by separate motor, stranding pitch can be adjusted by Touch screen;
2. Application: This machine can run stranding and armouring process;
3. Application Type of wire: Copper, Aluminium, tinning copper and steel wire;
4. Loading/Unloading: Bottom or Side loading;
5. Wire Tension Control: Electrical control system by Electronic drive with valve.
6. This equipment is used for twisting and pressing of sector conductors, twisting and pressing of round conductors, etc.
7. High Speed Rotation of cage
8. Built-in position sensing system is designed to ensure the precision of loading bobbin.
9. The rigid frame strander is equipped with constant tension control system and intelligent brake system.
Technical Information:
Machine Model | JLK-630 | JLK-710 |
Single Copper Wire Dia. | Φ1.7~Φ4.5mm | Φ1.7~Φ4.5mm |
Single Alumium Wire Dia. | Φ1.8~Φ5.0mm | Φ1.8~Φ5.0mm |
Single Alumium Alloy Wire Dia. | Φ1.7~Φ4.5mm | Φ1.7~Φ4.5mm |
Max. stranded wire dia. | Φ30-55mm | Φ30-55mm |
Lay length | 40~350mm(step-less adjust) | 40~350mm(step-less adjust) |
Max rotate speed | 500rpm | 500rpm |
Max line speed | 100m/min | 100m/min |
Max rewinding speed | 150~200m/min | 150~200m/min |
Pay off in Cage | 630 | 710 |
Centre Payoff | PND630/1600 | PND630/1600 |
Dual Wheel Capstan | 2000mm, 2500mm | 2000mm, 2500mm |
Cage rotate motor | Siemens AC Motor | Siemens AC Motor |
Stranding Cage Structure | 6B, 12B, 18B, 24B, 30B, 36B | 6B, 12B, 18B, 24B, 30B, 36B |
Loading Method | Side loading or Bottom loading | Side loading or Bottom loading |
Rigid Stranding Line Production Workshop:
Machine Running in Customer's plant:
Customer:
Official Contact:
Ms. Sunny
Export Manager
Email: sunny@hengtaiwx.com
Mobile/whatsapp:+8613771757317
Youtube Add: https://www.youtube.com/channel/UC5OoXV8kS7-9iAteV_rAAVg