XLPE (Cross-linked Polyethylene) Insulation and Sheathing

Cross-linked polyethylene

Cross-linked polyethylene, commonly abbreviated PEX, XPE or XLPE, is a form of polyethylene with cross-links. It is used predominantly in building services pipework systems, hydronic radiant heating and cooling systems, domestic water piping, and insulation for high tension (high voltage) electrical cables. It is also used for natural gas and offshore oil applications, chemical transportation, and transportation of sewage and slurries. PEX is an alternative to polyvinyl chloride (PVC), chlorinated polyvinyl chloride (CPVC), or copper tubing for use as residential water pipes.

For Extruded cables are insulated using cross-linked polyethylene (XLPE). With improvements in material science, XLPE has achieved a high dielectric strength, low dielectric constant, high insulation resistance, and good mechanical properties, making it an excellent insulation medium for underground power transmission.

Application:

XLPE insulated cables are suitable for distribution networks, industrial installations or other fields that require large-capacity electricity. They are used for fixed laying of copper cores with rated voltages from 6kV to 35kV, aluminum core XLPE insulated low-smoke, low-halogen and halogen-free The flame retardant power cable, the main function is to transmit electric energy

Features:

XLPE insulated cable is a kind of cable suitable for distribution networks and other fields, which has the incomparable advantages of PVC insulated cable. It has a simple structure, lightweight, has good heat resistance, strong load capacity, non-melting, chemical corrosion resistance and high mechanical strength.

Technical Parameters

Item

Unit

Testmethod

Typicalvalue

Density@23℃

g/cm³

ASTM D792

0.92±0.01

Tensile strength

MPa

IEC 60811-1-1

22.5

Elongation at break

%

540

Impact embrittlement performance@-76℃

Failure number

Piece

ASTM D746

0/30

After aging

@135℃, 168h

Tensile strength variation

%

IEC 60811-1-2

+4

Breaking elongation variation

%

-4

Hot prolongation@200℃, 0.2MPa,15min

Elongation under the load

%

IEC 60811-2-1

60

Permanentdeformation

%

0

Dielectric dissipation factor@20℃, 50HZ

IEC 60250

1×10-4

Relativedielectricconstant@20℃, 50HZ

2.25

Dielectricstrength@20℃

MV/m

IEC 60243-1

40

Volumeresistivity@20℃

Ω·m

IEC 60093

1×1015

Gelcontent

%

ASTM D2765

86

Impurity content

Impurities Particle Size

Number of particles C1

Number of particles C2

0.120.25

6

10

0.260.50

1

2

0.511.00

0

0

1.00

0

0

Particle number<C1 qualified. Between C1 and C2, re-inspection. Particle number> C2, unqualified.

Processing

Recommend using conventional extruder (three layers co-extrusion, draw ratio is from 20:1 to 30:1) and other

equipment need to be adjusted according to the circumstance.

Zone

Feeding Section

Compression Section

Homogenization Section

Model Section

Temperature Range℃

90-100

100-110

105-115

110-120

The above temperature is only for reference.

 

Storage

keep at room temperature; Storage environment should be clean, dry and ventilated; Best use within six months from

the date of production.

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